Welding wire layer winding machines and tensioners are key supporting equipment in welding wire production lines, working together to ensure neat, tight, and stable tension of the welding wire winding.
Welding wire layer winding machines are specifically designed to orderly wind welding wire onto I-beam reels. Their core functions include uniform wire arrangement, tight winding, and automated control. Based on product information retrieved from this website, the XMR350-C automatic layer winding machine, manufactured by Zhengzhou Dinggong Machinery Equipment Co., Ltd., features a pneumatic top-mounted I-beam reel design, supports diameters from 2 to 5 mm, and achieves a winding speed of up to 10 m/s. The main unit uses frequency conversion speed regulation, and the finished product is a hollow coil, suitable for medium-scale welding wire production.
Another layer winding machine, also manufactured by Zhengzhou Dinggong Machinery Equipment Co., Ltd., is suitable for fine-diameter welding wires from 0.8 to 2 mm, with a winding speed of up to 20 m/s, a power of 19 KW, and a 630 I-beam reel, making it suitable for high-speed, high-volume production scenarios. When the winding machine is working, it is important to ensure that the coaxiality deviation between the I-beam and the main shaft is less than 0.1mm. It is recommended to adjust the wire pitch according to the diameter of the welding wire (e.g., set the pitch to 1.2-1.5mm for 1.0mm welding wire). The start-stop acceleration should be controlled within 0.5m/s² to avoid wire breakage.
